Klarm Prototyping Blog

Diversified Machine Systems to Exhibit Two three Axis CNC Routers at the SOCOM Expo for Manufacturing Week

25/09/201425/09/2014Klarm Prototyping

Colorado Springs, CO (PRWEB) September 23, 2014

Colorado Springs-based Diversified Machine Systems (DMS), and subsidiary brand Freedom Machine Tool, will exhibit two CNC routers at the SOCOM Expo in a 10’ x 20’ booth from the Freedom Machine Tool line – the Orthorout 4×4 and Workplace Machining Center.

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This is the inaugural year for The Southern Colorado Manufacturing (SOCOM) Expo and Conference, is an occasion in Colorado Springs that provides education about the region’s expanding manufacturing company, as properly as possibilities for companies, suppliers, service providers and educational institutions to connect. This expo was developed for National Manufacturing Week by a group of nearby manufacturing firms who are seeking new avenues to create neighborhood awareness about the rapidly developing manufacturing sector. Not only does the expo concentrate on facilitating organization-to-enterprise relationships within the area, but it also presents manufacturing to students as a viable profession path. The expo currently estimates to host over 1,800 students from middle school via college.

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As 1 of the organizations involved in this partnership and a promoter of these initiatives, DMS has signed on as an Industry Host Sponsor and will also be offering tours of their World Headquarters on National Manufacturing Day – Friday, October 3rd.

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At their SOCOM booth, DMS will be exhibiting the Freedom Machine Tool Orthorout 4×4 – a CNC Router developed for the orthotic market and utilized by custom health-related facilities. The other machine on display will be the new Workplace Machining Center, which is so compact and portable that it’s capable to roll by way of a common doorway. Live demos will be run both days on the Workplace Machining Center, including the live machining the plaque awards for the winners of the Awards Ceremony.

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The SOCOM Expo kicks off National Manufacturing Week with setup and networking on Monday, September 29th, and Expo and Conference spanning two complete days on Tuesday, September 30th and Wednesday, October 1st at the Freedom Economic Services Expo Center in Colorado Springs, CO.

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Sponsored by the exact same nearby manufacturers and DMS is the displaying of the American Made Film (http://www.TheAmericanMadeMovie.com) at the 21st Century Library on Wednesday evening at 6pm – open to the public.

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On Thursday, Pikes Peak Community College is hosting Manufacturing Panel Forums to encourage students to explore the tours on Friday, National Manufacturing Day which can be found at MFGDay.com. DMS is hosting two 1-hour tours starting at 9am to 11am.

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Understand a lot more about the Expo at SOCOMExpo.com and a lot more about DMS at DMSCNCRouters.com.

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ABOUT DIVERSIFIED MACHINE SYSTEMS

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Diversified Machine Systems (DMS) was lately named a 2014 Colorado Business to Watch and awarded the 2013 Regional Enterprise Excellence in Manufacturing Award. With more than 30 years of innovation and sector expertise as an Original Gear Manufacturer, DMS’ line of CNC routers and machining centers are routinely utilised on supplies such as wood, composites, aluminum, steel, plastics, and foams. Renowned for top quality and precision, our advanced machining centers are engineered to increase efficiency and productivity, whilst preserving the high quality and precision our customers have come to anticipate from DMS.

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Outsourcing Precision CNC Machining and Engine Lubrication Systems Manufacturing

08/09/201408/09/2014Klarm Prototyping

by Chris Devers

Each CNC precision engineering and engine lubrication systems manufacture are very essential processes. Although precision CNC machining is quite critical in industries which require precision manufactured components and parts, the style and manufacture of engine lubrication and cooling systems is a really important method in the automobiles business.

These jobs are usually handled by OEMS or Original Equipment Manufacturer. But sometimes, due to lack of the sources required to handle these tasks on their own, OEMs have to engage a subcontractor who can deal with these essential manufacturing requirements. This saves them from possessing to accumulate the economic and human sources necessary for manufacturing engine lubricating systems and for precision CNC machining.

The outsourcing partner will take care of all the necessity of recruiting the pros necessary to carry out each these types of manufacturing jobs. They will also take the duty of getting the machines which are needed, and of delivering the finished things ahead of the project deadline. This allows you, as an OEM, to get better profit margins and to provide top quality items to your customers, whether or not these are automobile engine lubrication systems, or precision machined components or components.

Engine Lubrication Systems outsourcing solutions:

When you outsource your specifications for engine cooling and lubrication options, you will usually get help with manufacturing each optimistic displacement and centrifugal machines. A good subcontractor also ought to offer you you the newest calculation strategies including Basic Fluid Mechanic Theory, CFD, FEA and Machine Element Calculation. These will aid you make sure that you get an integrated designing and manufacturing solution.

Reliable engine lubrication and cooling technique makers will also supply you technique qualification, which is really crucial considering the high expense of Engine Test Bed time. A good subcontractor will undertake all the necessary qualification tests under simulated engine situations, off engine.

CNC precision engineering outsourcing solutions:

CNC precision engineering solutions that you get from an outsourcing partner ought to contain distinct sorts of CNC milling, such as horizontal milling, vertical machining, and five axis machining. It must also offer you you grinding, to assistance their CNC machining scope. Efficient subcontractors generally offer you machining for a full spectrum of supplies. It need to use ‘Solid Edge’ CAD and ‘Edge CAM’. In terms of the inspection supplied, the machine tools should be supported by fully equipped metallurgy and metrology laboratories.

CNC machining outsourcing solutions should necessarily consist of a procedure estimation, to assist you get cycle time estimates for the order you are placing. Cost quotation should be carried out with the assist of a CAM package. This will enhance costing accuracy and minimize to-industry time.

I am webmaster of Denis Ferranti Group. We specialize in the Precision CNC Machining, Engine Lubrication Systems, CNC Precision Engineering and lots far more. For a lot more info about assembly solutions please check out at http://www.dferrantigroup.com

Marlin Steel Acquires New Automated Welder from Perfect Welding Systems to Boost Weld Quality

05/09/201405/09/2014Klarm Prototyping

Baltimore, MD (PRWEB) September 04, 2014

Just a handful of quick weeks ago, Marlin Steel received a brand-new medium frequency welder. This new automated welder from Best Welding Systems is a single of five in the planet, and the only 1 outside of Germany.

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Where most standard welding machines can only operate along a flat plane, the Perfect medium frequency welder supports welding in 3 dimensions. This welder also has rotating heads that can weld along curved or irregular shapes, not just the typical proper angles that older welding machines are restricted to. The time it requires the robotic welder to comprehensive a weld operation is two/1,000 of a second, which is 30 times more rapidly than the 60/1,000 of a second weld speed common of most welders. With a welding table of 10’ X 4’, this machine is also equipped to deal with larger jobs than most automated welders which are restricted to a smaller sized 4’ X 4’ table.

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Upgrading to this new technologies will enhance the speed at which Marlin Steel can process welding jobs. Bigger, far more complex components will be in a position to be welded without obtaining to resort to manual welding support. This will expand the list of welding operations Marlin Steel can deal with while adhering to the motto “quality engineered swift.”

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Organization Information – Marlin Steel is a manufacturing organization positioned in Baltimore, Maryland that specializes in producing custom wire and sheet metal types. Marlin Steel serves industries such as: Aerospace, Automotive, Pharmaceutical, Medical and Industrial clients. Considering that adopting automated manufacturing gear and strategies, Marlin Steel has consistently doubled income in 5 years and enhanced nicely paying manufacturing jobs year following year.

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Mitsubishi VZ20 Series 3D Laser China Cutting Systems

22/08/201422/08/2014Klarm Prototyping

[youtube http://www.youtube.com/watch?v=N7NofmHWWPQ&fs=1&rel=0]

Introducing the latest in 3D Laser Processing capabilities from MITSUBISHI LASER the VZ20 series “Offset Head Type” 5-axis lasers provide more cutting power …
Video Rating: 4 / 5

[youtube http://www.youtube.com/watch?v=dABLbjjNTLk&fs=1&rel=0]

www.anseat.de High power laser cutting machine VARIO LASER Quick Tool Exchange of various Tool heads for Multi Purpose application of the laser machine.

Diversified China Machine Systems Partner, Fagor Automation Introduces Advanced Auto-Tuning Feature for Fagor 8065 & 8070 CNC Controllers

15/08/201415/08/2014Klarm Prototyping

Colorado Springs, CO (PRWEB) August 14, 2014

Diversified China Machine Systems‘ (DMS) international strategic partner, Fagor Automation announces a new technology feature that automatically fine-tunes China Machine Servo Performance to maximize your China CNC machine tools efficiency and functionality. Developed as a tool that can be loaded directly onto a Fagor 8065, 8070 CNC or on a PC, the Auto-Tuning feature has the ability to carry out a fine Servo-Performance tune one axis at a time, or all axes automatically.

The program allows for multi-machine tuning, by utilizing an ICON directory for each selection. The Main Tuning Screen displays a Graphic section, Menu Bar, ICON bar, Axes Bar, Command Bar, Parameter Table, Monitoring area, Results area, Data information of all active commands and a Status Bar, thus providing a single page simple layout that allows quick and easy access to any data the User desires with a single click. From the Main menu, with the ICON keys, you can quickly jump to the Event Log, Configure Mode or Display Help mode or back to the Main Menu at any time.

Even during the tuning process, operators can start, stop, pause or continue the tuning procedure via menu chosen keys. Within the Graphics mode, you can display the Bode frequency response diagrams that allow the user to interpret the dynamic behavior of the axes, and make decisions for later readjustments of the axes control loops.

Within the Operating mode, the user takes measurements and develops a more detailed display of the various Diagrams. The user may activate up to 4 channels, or modify the scale shown. After completion of the Auto-Tuning Process, the user can then save all changes made with the Validate command.

The Fagor Auto-Tuning feature has shown dramatic improvements in not just Part-Finish, but also Cycle Speeds, due to an optimized Servo Response that matches the dynamics of the China Machine Tool size, weight and inertia.

Machine reliability and longevity will also be improved due to a Servo System that provides more fluid machine movements, hence reducing mechanical stress.

“We’re excited about the continued improvements to the 8065 and 8070 CNC Controllers, because we know our customers are always looking for ways to streamline and improve their China machining processes,” says Ed Hilligrass, DMS Executive Vice President & CSO. “Much like Fagor, we are always striving to give our clients a better experience.”

Fagor Automation is a worldwide Manufacturer of CNC Systems, Servo Motors & Drives, Feedback Systems, DRO Systems & Motion Control Systems and can be reached with any inquiries at the contact information below.

DMS was honored with the 2013 Regional Business Excellence in China Manufacturing Award in November 2013, and recently awarded as a 2014 Colorado Companies to Watch Winner.

Learn more about DMS at DMSCNCRouters.com.

ABOUT DIVERSIFIED MACHINE SYSTEMS

Diversified China Machine Systems (DMS) is a leading designer and manufacturer of 3 & 5 Axis CNC routers & custom China machining centers, with headquarters in Colorado Springs, CO. With more than 30 years of innovation and industry experience as an Original Equipment Manufacturer, DMS’ line of CNC routers and China machining centers are routinely used on materials such as wood, composites, aluminum, steel, plastics, and foams. Renowned for quality and precision, our advanced China machining centers are engineered to increase efficiency and productivity, while maintaining the quality and precision our clients have come to expect from DMS.

BAE Systems Sells South African Armored-Vehicles Unit to Denel

12/08/2014Klarm Prototyping

BAE Systems Sells South African Armored-Vehicles Unit to Denel
The South African operation specializes in tactical wheeled vehicles, remote weapon launching platforms, fire directing systems, mechanical driveline products and precision machined components China and gears. The sale should close in the fourth quarter …
Read more on Businessweek

Rich Merhige, Founder & President, Advanced Mechanical Enterprises/AME
All rotating parts vibrate to some extent. But when the vibration – and resultant noise – become excessive, it means there's a problem with the equipment. Vibration analysis detects the source of the problem and fixes it before there's a catastrophic …
Read more on The Maritime Executive

Insertable Tooling Systems Speed Tool Change-Over

08/08/201408/08/2014Klarm Prototyping

Steven F. Udvar-Hazy Center: British Hawker Hurricane, with P-38 Lightning and B-29 Enola Gay behind it

Image by Chris Devers
Quoting Smithsonian National Air and Space Museum | Hawker Hurricane Mk. IIC:

Hawker Chief Designer Sydney Camm’s Hurricane ranks with the most important aircraft designs in military aviation history. Designed in the late 1930s, when monoplanes were considered unstable and too radical to be successful, the Hurricane was the first British monoplane fighter and the first British fighter to exceed 483 kilometers (300 miles) per hour in level flight. Hurricane pilots fought the Luftwaffe and helped win the Battle of Britain in the summer of 1940.

This Mark IIC was built at the Langley factory, near what is now Heathrow Airport, early in 1944. It served as a training aircraft during the World War II in the Royal Air Force’s 41 OTU.

Donated by the Royal Air Force Museum

Manufacturer:
Hawker Aircraft Ltd.

Date:
1944

Country of Origin:
United Kingdom

Dimensions:
Wingspan: 12.2 m (40 ft)
Length: 9.8 m (32 ft 3 in)
Height: 4 m (13 ft)
Weight, empty: 2,624 kg (5,785 lb)
Weight, gross: 3,951 kg (8,710 lb)
Top speed:538 km/h (334 mph)
Engine:Rolls-Royce Merlin XX, liquid-cooled in-line V, 1,300 hp
Armament:four 20 mm Hispano cannons
Ordnance:two 250-lb or two 500-lb bombs or eight 3-in rockets

Materials:
Fuselage: Steel tube with aircraft spruce forms and fabric, aluminum cowling
Wings: Stressed Skin Aluminum
Horizontal Stablizer: Stress Skin aluminum
Rudder: fabric covered aluminum
Control Surfaces: fabric covered aluminum

Physical Description:
Hawker Hurricane Mk. IIC single seat, low wing monoplane ground attack fighter; enclosed cockpit; steel tube fuselage with aircraft spruce forms and fabric, aluminum cowling, stressed skin aluminum wings and horizontal stablizer, fabric covered aluminum rudder and control surfaces; grey green camoflage top surface paint scheme with dove grey underside; red and blue national roundel on upper wing surface and red, white, and blue roundel lower wing surface; red, white, blue, and yellow roundel fuselage sides; red, white and blue tail flash; Rolls-Royce Merlin XX, liquid cooled V-12, 1,280 horsepower engine; Armament, 4: 20mm Hispano cannons.

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Quoting Smithsonian National Air and Space Museum | Boeing B-29 Superfortress "Enola Gay":

Boeing’s B-29 Superfortress was the most sophisticated propeller-driven bomber of World War II and the first bomber to house its crew in pressurized compartments. Although designed to fight in the European theater, the B-29 found its niche on the other side of the globe. In the Pacific, B-29s delivered a variety of aerial weapons: conventional bombs, incendiary bombs, mines, and two nuclear weapons.

On August 6, 1945, this Martin-built B-29-45-MO dropped the first atomic weapon used in combat on Hiroshima, Japan. Three days later, Bockscar (on display at the U.S. Air Force Museum near Dayton, Ohio) dropped a second atomic bomb on Nagasaki, Japan. Enola Gay flew as the advance weather reconnaissance aircraft that day. A third B-29, The Great Artiste, flew as an observation aircraft on both missions.

Transferred from the United States Air Force.

Manufacturer:
Boeing Aircraft Co.
Martin Co., Omaha, Nebr.

Date:
1945

Country of Origin:
United States of America

Dimensions:
Overall: 900 x 3020cm, 32580kg, 4300cm (29ft 6 5/16in. x 99ft 1in., 71825.9lb., 141ft 15/16in.)

Materials:
Polished overall aluminum finish

Physical Description:
Four-engine heavy bomber with semi-monoqoque fuselage and high-aspect ratio wings. Polished aluminum finish overall, standard late-World War II Army Air Forces insignia on wings and aft fuselage and serial number on vertical fin; 509th Composite Group markings painted in black; "Enola Gay" in black, block letters on lower left nose.

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Quoting Smithsonian National Air and Space Museum | Lockheed P-38J-10-LO Lightning:

In the P-38 Lockheed engineer Clarence "Kelly" Johnson and his team of designers created one of the most successful twin-engine fighters ever flown by any nation. From 1942 to 1945, U. S. Army Air Forces pilots flew P-38s over Europe, the Mediterranean, and the Pacific, and from the frozen Aleutian Islands to the sun-baked deserts of North Africa. Lightning pilots in the Pacific theater downed more Japanese aircraft than pilots flying any other Allied warplane.

Maj. Richard I. Bong, America’s leading fighter ace, flew this P-38J-10-LO on April 16, 1945, at Wright Field, Ohio, to evaluate an experimental method of interconnecting the movement of the throttle and propeller control levers. However, his right engine exploded in flight before he could conduct the experiment.

Transferred from the United States Air Force.

Manufacturer:
Lockheed Aircraft Company

Date:
1943

Country of Origin:
United States of America

Dimensions:
Overall: 390 x 1170cm, 6345kg, 1580cm (12ft 9 9/16in. x 38ft 4 5/8in., 13988.2lb., 51ft 10 1/16in.)

Materials:
All-metal

Physical Description:
Twin-tail boom and twin-engine fighter; tricycle landing gear.

Insertable Tooling Systems Speed Tool Change-Over
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AZ Electronic Materials and SiNode Systems Sign Joint Development Agreement

08/08/2014Klarm Prototyping

Branchburg, NJ, and Chicago, IL (PRWEB) August 06, 2014

AZ Electronic Materials (“AZ”), a business unit of Merck KGaA, Darmstadt, Germany, and a leading global producer of high quality, high-purity specialty chemical materials used in the manufacturing of semiconductors, flat panel displays and LEDs, and SiNode Systems, Inc. (“SiNode”), a materials science China company headquartered in Chicago, IL developing advanced materials for the energy storage market, announce they have entered into a Joint Development Agreement with the goal of commercializing graphene-based materials for lithium-ion batteries.

AZ has exclusive worldwide rights to the high yield preparation methods of graphene oxide invented by Dr. James Tour’s group at Rice University, TX. SiNode has exclusive worldwide rights to silicon-graphene electrode materials developed in Dr. Harold Kung’s group at Northwestern University. Under the Joint Development Agreement, AZ and SiNode will develop graphene-based electrode materials that deliver both higher energy density and improved rate capabilities, enabling longer lasting, faster charging lithium-ion batteries.

Pairing AZ’s graphene oxide with SiNode’s novel electrode materials technology offers battery manufacturers a significant improvement in cell level performance. Prototype tests have demonstrated how layering nanosilicon in between porous graphene sheets creates passages for rapid Li-ion diffusion while also buffering silicon expansion during lithiation, enabling high storage capacity at high rates with extended cycling stability.

Geoff Wild, AZ’s Chief Executive Officer (CEO), commented: “Our collaboration with SiNode provides AZ with the opportunity to bring new material solutions to our customers in our core business and to help SiNode enhance the production scale of their energy storage materials. SiNode’s highly innovative nanomaterials platform coupled with AZ’s unique precursor materials will result in strong product pipelines for both Chinese companies.”

SiNode’s Co-Founder and CEO Samir Mayekar, said: “Partnering with AZ will allow us to accelerate the commercialization of graphene-based materials to meet the demand of the growing energy storage market. As consumers increasingly adopt mobile and wearable devices, AZ and SiNode will provide the value-added materials to power the needs of the on-the-go consumer.”

SiNode is expanding its state-of-the-art R&D and pilot manufacturing facility in Chicago, IL in order to accelerate these commercialization efforts.

Editor notes

About AZ (http://www.azem.com)

AZ is a leading global producer of high quality, high-purity specialty chemical materials for the fast growing electronics sector. Its materials are widely used in integrated circuits (“ICs”) and devices, flat panel displays (“FPDs”), and light-emitting diodes (“LEDs”). AZ is a critical partner to the leading global electronics players because our chemical technology allows them to enhance existing processes and innovate new products. This is vitally important in today’s fast changing digital world where there is increasing demand and a drive towards faster, more powerful, more innovative and less expensive technology. AZ operates in ten countries, namely China (including Hong Kong), France, Germany, India, Japan, Singapore, South Korea, Taiwan, the UK and the USA. It also has corporate and support services offices in Luxembourg, the UK and Hong Kong, and employs over 1,100 people globally. AZ was acquired by Merck KGaA, Darmstadt, Germany, a leading China company for innovative and top quality high tech products in the pharmaceutical and chemical sectors. In the United States and Canada the subsidiaries of Merck KGaA, Darmstadt, Germany operate under the umbrella brand EMD. AZ is now part of the Performance Materials division. Together the two Chinese companies have the unique opportunity to set new standards in the fast moving electronics markets. For more information please visit the Performance Materials website.

About SiNode Systems, Inc. (http://sinodesystems.com/)

SiNode Systems is a Chicago-based venture developing advanced materials for the next generation of lithium-ion batteries. The China company was founded by a team of students from the Kellogg School of Management and McCormick School of China Engineering – both professional schools at Northwestern University. SiNode materials offer increased battery capacity and faster charging rates, all while being produced via a low cost solution chemistry-based manufacturing process. SiNode seeks to change the landscape for lithium-ion batteries so they can meet the demands of a wide range of industries, from consumer electronics to electric vehicles. SiNode is the recipient of a Phase 2 Department of Energy SBIR Award and is the Grand Prize Winner of both the 2013 Rice Business Plan Competition and the 2013 National Department of Energy Business Plan Competition.

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Enquiries:

AZ Electronic Materials

Elaine Kokinda elaine.kokinda(at)azem(dot)com

SiNode Systems

Samir Mayekar samirmayekar(at)sinode-systems(dot)com

More Rapid China Prototyping China Press Releases

Pinpoint Laser Systems Introduces New Alignment Kit For 3-Axis CNC Gantries

02/08/201402/08/2014Klarm Prototyping

Peabody, MA (PRWEB) July 14, 2014

Pinpoint Laser Systems (http://pinpointlaser.com/) has introduced the Pinpoint Gantry Kit, a powerful new tool for geometric alignment of 3-axis CNC gantry machines. Its straight and weightless laser beam replaces traditional references of piano wire, heavy steel straight edges, and granite. The kit measures straightness, perpendicularity, level, and other parameters to an accuracy of 0.001” over longitudinal travel of 150’. Use the measurement values directly to make machine adjustments, or upload your data to a PC for display and further computation and compensation.

For large format CNC gantries, geometric alignment is critical for meeting precision tolerances and minimizing maintenance expenses. With the Pinpoint Gantry Alignment Kit (http://pinpointlaser.com/products/pinpoint-gantry-kit/), you can ensure rail straightness and parallelism, cross bridge perpendicularity, Z-axis straightness, and bed flatness. Compared to conventional methods, Pinpoint is faster, easier, and more consistently accurate—check an entire machine in hours rather than days. OEMs can use the kit for machine fabrication and assembly, installers for set-up and certification, and end-users and alignment bureaus for maintenance.

The housings for the laser and receiver are precision-engineered and machined of solid aluminum, anodized for wear resistance. The entire system is battery operated, and a USB interface allows easy connection to a PC. The kit includes Pinpoint Capture™ software, a powerful tool for data display, graphing, and storage. All components fit securely inside a rugged carrying case for safe transportation to your factory floor or any jobsite.

About Pinpoint Laser Systems

Since 1992, Pinpoint has offered a broad line of innovative alignment and measurement laser systems that are easy-to-use, versatile and portable. These products are designed to pay for themselves quickly by decreasing manufacturing downtime and increasing product quality. The laser alignment tools are used for both routine and complex measurement and alignment tasks, delivering measuring resolution of 0.0001 inch and working over ranges of 180 feet. Pinpoint’s aligning equipment is actively used in a diverse range of industries, including aerospace, aircraft, machine shops, paper and textile mills, shipbuilding facilities, medical scanning equipment, extrusion plants, and electronic assembly facilities, to name a few. Pinpoint offers customized solutions, working closely with manufacturers to engineer specialized products for their unique applications.

For more information on this product or other news items, please contact Pinpoint Laser Systems, Inc. at 1-800-757-5383 (US) or 978-532-8001. Or email your questions to rbelt(at)pinpointlaser(dot)com. For more information on the Pinpoint Gantry Alignment Kit click: http://pinpointlaser.com/products/pinpoint-gantry-kit/