Press

Mechanical Press

Mechanical Press

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A machine press, commonly shortened to press, is a machine tool that alterations the shape of a operate piece. A mechanical press is a device designed to apply quite high force to kind, shape, or reduce supplies, to compress solids, or to extract liquids. Mechanical presses range in size from very modest units that are operated by hand, to massive powered industrial units used in manufacturing and assembly line applications. For example, a basic hand press can be employed to take away a bearing from a machine assembly, or a huge press might be used to stamp sheet metal into the curved shapes employed to construct automobile bodies.

An industrial mechanical press is generally utilized for shearing, bending, or forming sheet metal. It usually consists of a structural frame, reduce stationary base, and an upper ram that moves along a vertical axis to apply a force. The component that moves along the axis and applies the force is known as the ram. There are different frame styles and mechanical configurations for the ram, to meet the functional needs of the press.

There are different mechanisms to generate the force employed in a mechanical press. A hydraulic press makes use of 1 or more cylinders, and fluid at really high pressure, to move a cylinder piston and generate the force. Pneumatic presses are comparable to hydraulic presses, but use pressurized air versus fluid. A mechanical press is powered by an electric motor that drives a massive flywheel, crank, and clutch. A servo-driven mechanical press employs higher precision motors to replace the flywheel, and permits greater control of force by means of the complete cycle of the ram.

The quantity of force that a mechanical press can generate is identified as its capacity. Industrial presses are manufactured in a wide assortment of sizes and capacities, ranging from less that 1 ton to ten,000 tons or far more. Mechanical presses used in industrial applications frequently apply a number of tons of force to the objects being formed.

A die is frequently utilized in a mechanical press that is shaping, punching, or trimming a material. The die is mounted to the base of the press and has a profile that matches the shape of the portion being formed. The die gives the cutting surfaces, and a recessed space for the stamped or punched component to fall into.

There are numerous sorts of mechanical presses accessible to suit a assortment of applications. Widespread industrial uses for a mechanical press contain punching, which creates an open hole in sheet metal by removing an internal section of the material stamping, which types sheet metal into a helpful shape and bending, which shapes sheet metal around a straight axis. Other utilizes contain extracting liquids, such as oil extraction from olives for creating olive oil and compressing solids, like the mechanical presses employed to crush vehicles in automotive scrap yards.

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Beckwood Press Firm Partners with Oak Ridge National Laboratory to Create Sophisticated Composite Materials & Manufacturing Processes

Beckwood Press Firm Partners with Oak Ridge National Laboratory to Create Sophisticated Composite Materials & Manufacturing Processes

Klarm Prototyping


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Engineer’s rendering of the Beckwood one hundred ton composite forming hydraulic press

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St. Louis, MO (PRWEB)&#13
June 30, 2015&#13

Oak Ridge National Laboratory (ORNL), a planet leader in the research and development of sophisticated materials and economical green power solutions, has awarded Beckwood Press Company a contract to manufacture a custom hydraulic press for the compression molding of numerous composite components. The research and development efforts created on the press will ultimately contribute to automotive and aerospace market lightweighting efforts, intended to generate greater performance merchandise with improved fuel efficiency. Scheduled for completion in September 2015, the 100-ton custom press will feature a 36”x36” function region and integrated numerous zone heated platens for precision temperature control.

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In addition to the custom hydraulic press, ORNL will set up a Triform Model 16-5BD Fluid Cell sheet hydroforming technique (also manufactured by Beckwood), which features 5000 PSI of maximum forming pressure and a 16” diameter forming region. The Triform 16-5BD enables for the formation of complex geometries with the use of a pressurized diaphragm, which can be programmed to apply a range of forming pressures to accommodate the different components getting formed. The inherent flexibility of the Triform method – which involves the capacity to dwell, or preserve pressure on the part for extended periods of time – along with the capability to use inexpensive tooling (including 3D printed tooling), will enhance ORNL’s capacity to conduct critical material and manufacturing-approach study, per their project objectives.

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“It is our goal to make this lab the intersection of our 3D printing capabilities and composites processing,” mentioned Jesse Smith, Manager of Industrial Partnerships &amp Financial Development Science &amp Technologies Partnerships at Oak Ridge National Laboratory. “It is going to be a extremely impressive showplace for industry, and we are excited to have Beckwood on our group!”

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The Beckwood machines will be used at ORNL by the Institute for Sophisticated Composites Manufacturing Innovation (IACMI). Led by the University of Tennessee and heaquartered in Knoxville, the IACMI’s primary purpose is to develop new low-cost, higher-speed, and effective manufacturing and recycling approach technologies that will promote widespread use of advanced fiber-reinforced polymer composites. By way of the new IACMI Institute, a world-class team of leading industrial makers – such as Beckwood, material suppliers, computer software developers, government and academia will concentrate on lowering the general manufacturing fees of advanced composites by 50 percent, reducing the power utilized to make composites by 75 percent, and escalating the ability to recycle composites by a lot more than 95 percent inside the subsequent decade. Beckwood is a proud supporter of the IACMI and all of its goals and initiatives, and through the contributions of these machines is operating diligently to attain “Resource Member” status.

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“Beckwood is honored by every partnership we forge,” mentioned Beckwood’s President, Jeffrey Debus. “Manufacturing organizations rely on our 40 years of knowledge to give sophisticated manufacturing solutions that boost their capability, and competitiveness in the marketplace. But this certain Department of Energy chance, and the long-term influence their analysis &amp improvement efforts could have on the automotive and aerospace industries, is unique,” he continued. “The chance to contribute in this manner, and be a element of this critical, macro R&ampD work, is anything that offers our group of engineers and manufacturing pros wonderful pride.”

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About Oak Ridge National Laboratory:

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Oak Ridge National Laboratory (ORNL) is the largest US Department of Power science and power laboratory, conducting simple and applied analysis to provide transformative solutions to compelling issues in energy and safety. Headquartered in Knoxville, TN, ORNL’s diverse capabilities span a broad variety of scientific and engineering disciplines, enabling the Laboratory to explore basic science challenges and to carry out the investigation necessary to accelerate the delivery of solutions to the marketplace.

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About Beckwood Press Firm:

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The Beckwood Press Organization is a top hydraulic press manufacturer, positioned in St. Louis, MO USA. They supply top quality, custom hydraulic presses for virtually each and every business &amp application, like a line of temperature controlled presses for compression molding, composite forming and high-temperature Hot Forming / SPF applications. Beckwood also manufactures the Triform line of Sheet Hydroforming Presses in each Fluid Cell and Deep Draw configurations, hydraulic ring expanders / sizers, hot joggle presses, as effectively as a line of stretch forming machines for each extrusion, sheet / major edge applications. Get the latest news from Beckwood at http://www.beckwoodpress.com/news.

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Sunstone Circuits® Adds State of the Art V-Score and Lamination Press To …

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Forecast 3D to Show Off This Racecar, Featuring 45 3D Printed Parts at Rapid …
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Beckwood Expands Triform Item Line with 15,000 PSI, Higher-Pressure Deep Draw Sheet Hydroforming Press

Beckwood Expands Triform Item Line with 15,000 PSI, Higher-Pressure Deep Draw Sheet Hydroforming Press

Klarm Prototyping


Saint Louis, MO (PRWEB) December 30, 2014

Beckwood Press Organization, manufacturer of advanced hydraulic press solutions and the Triform line of specialty forming presses, has expanded its Triform solution line with the addition of a 15,000 PSI Deep Draw Sheet Hydroforming press, featuring a 12” diameter maximum blank size and a 7” draw depth capacity.

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The new Triform, Model 12-15-7BD, has a specific appeal to industries and operations involved with the frequent forming &ampamp drawing of high-strength supplies for parts which match inside the 12” diameter maximum blank size region. The 12-15-7BD supplies a lot of of the very same advantages of Triform’s current 610-20-3SC (6” x 10” maximum blank size, 20,000 PSI, 3” draw depth capacity), whilst supplying a larger forming location and higher draw depth capacity for more all round flexibility.

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Healthcare device makers, for instance, who typically cold form titanium, stainless steel, inconel, hastelloy and other high-strength alloys, will locate this compact and effective Triform a welcome resolution to their manufacturing operations,” stated Beckwood’s President, Jeffrey Debus.

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Beckwood’s new 12-15-7BD advantages from all of the identical technologies which have created their other Triform Deep Draw presses an sector common for higher-efficiency forming &ampamp drawing operations. Precision diaphragm pressure and punch position manage, combined with built-in recipe handling capability, gives considerably enhanced forming proficiency in an intuitive package. For rapidly, price-effective new part development, the 12-15-7BD features Triform’s exclusive ‘In-Sight’ feature, which allows the press to be paused and opened at any point in the forming cycle to permit for a visual inspection of the forming process. And the structure itself – which is engineered for Infinite Life – maintains its compact, flush-floor design and style, requiring no pits or unique foundations for installation.

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The 12-15-7BD, like all other Triform Deep Draw presses, also advantages customers in the way it makes pressure. “Beckwood’s Triform presses do not rely on oil displacement in the bladder by the punch or kind tool, to attain the programmed stress,” stated Debus. “The influence this difference can have is undoubtedly well known to numerous users of late model Cincinnati hydroforms, which all rely on displacement pressure. In other words, any size portion, from the smallest to the biggest the model can accept, can be formed in any size deep draw Triform. We have eliminated the need to have to operate a assortment of press sizes to cover the variety of parts needing to be formed,” he continued. “We’ve taken this to the intense, when creating and forming a thimble-sized cup on a press featuring a 24” maximum blank capacity with a 10” depth of draw.

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About Beckwood Press Company

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The Beckwood Press Business is a major hydraulic press supplier, situated in St. Louis, MO USA. They supply quality, custom hydraulic presses for practically every business &ampamp application, including a line of high-temperature hot forming / SPF presses for forming structural aerospace elements. Beckwood also manufactures the Triform line of Sheet Hydroforming Presses in each fluid cell and deep draw models, hydraulic ring expanders / sizers, hot joggle presses, as nicely as a line of stretch forming machines for both extrusion, sheet and major edge applications. Get the newest news from Beckwood at http://www.beckwoodpress.com/news.

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Two Chinese Suppliers Pick Avure Flexform Press for COMAC 919 Component Production

Two Chinese Suppliers Pick Avure Flexform Press for COMAC 919 Component Production

Klarm Prototyping


Vasteras, Sweden (PRWEB) September 09, 2014

As the schedule ramps up to production of the COMAC 919, two very first-tier Chinese suppliers have bought fluid cell presses from Avure Technologies to decrease fabrication steps and drastically decrease the price of components they are manufacturing for the new single-aisle aircraft.

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Shanghai Aircraft Manufacturing Co. Ltd. and Xizi Aviation will set up the sheet metal forming presses in facilities at Shanghai and Zehjiang, China, respectively.

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Shanghai Aircraft has chosen an advanced 68,000-ton fluid cell press, with a forming location of 1.4 x 4 m (55.1 x 157.5 inch), to extend its current capacity. Making use of ultra-high stress to type a wide range of complicated shapes, Avure Flexform™ fluid cell presses are a expense-effective, versatile manufacturing remedy, specifically when speed is vital in reducing time-to-industry and maintaining global competitiveness. The new Avure program is being designed for 1000 bar stress, a great asset when streamlining production to decrease the need to have for manual labor.

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Xizi Aviation, a relative newcomer in the aerospace fabrication loved ones, chosen Avure’s recently introduced model, the QFC .7×1.8-800, a 17,000-ton fluid cell press with a table size of .7 x 1.8 m (27.6 x 72 inch) and designed for 800 bar pressure. With a rapidly, 60-second procedure cycle, combined with low operating fees, a space-saving little footprint, and straightforward installation directly at floor level, this press is a ideal match for Xizi’s concentrate on fabricating sheet metal parts for the airframe structure.

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“These state-of-the-art higher-stress fluid cell presses are effectively suited to meet today’s imperative for much less and much less labor involvement, enabling the COMAC effort to compete with Western aircraft manufacturing approaches,” comments Sture Olsson, Avure’s Worldwide Metal Forming Enterprise Unit Director. “The introduction and mixture of higher-pressure, modern day tool design, and cautious fabrication logistics might decrease earlier essential fabrication steps by as a lot as 50 %, doubling the production capacity and cutting price by as much as 80 %.”

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With 156 to 168 seats, the new C919 is a new short/medium variety commercial jetliner aimed at meeting increasing airline interest worldwide in single-aisle models. It is made to compete with the Airbus A320-NEO and the Boeing 737-MAX. All new aircraft styles seek to increase fuel efficiency, improve safety, enhance passenger comfort, and increase manufacturing efficiencies.

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The new Flexform press will turn into Shanghai Aircraft’s second fluid cell press its first was supplied by Avure (formerly under the brand name ASEA, then ABB) nearly 30 years ago, and is nevertheless operational at complete processing parameters nowadays.

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Avure will be exhibiting at EuroBLECH 2014 in Hannover, Germany, October 21-25, in Hall 17, Stand D122.

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About Avure Technologies &#13

An innovator with a powerful record of accomplishment, Avure Technologies (formerly recognized as ASEA, ABB, and Flow) demonstrates its knowledge in higher stress by occupying leadership positions in industrial and food applications. The business is the biggest worldwide provider of ultra-high pressure systems utilized to kind sheet metal, to process sophisticated materials, and to pasteurize foods without heat or chemical substances.

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Avure has installed more than 1,700 high-pressure systems worldwide, more than all other competitors combined. These systems are characterized by technically sound design, superior reliability, energy efficiency, low maintenance expenses, and numerous years of encounter. Several Avure presses have been in service for more than 40 years, and some have surpassed 1 million higher-stress processing cycles.

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Avure Industrial Group headquarters in Västerås, Sweden, home equipment style, manufacturing, and support operations, with additional facilities in Columbus, Ohio, USA, and regional sales and assistance operations globally. Read much more about Avure Technologies: http://sector.avure.com/goods/fluid-cell-presses-rectangular-forming-trays

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About Shanghai Aircraft &#13

Founded in 1950 and primarily based in Shanghai, China, Shanghai Aircraft Manufacturing Co., Ltd. manufactures and assembles aircraft components and elements, such as the horizontal stabilizers it produces for Boeing 737 aircraft. The business also supplies study and improvement and repair for massive industrial aircraft. It operates as a subsidiary of Commercial Aircraft Corporation of China, Ltd. Study a lot more about Shanghai Aircraft at http://english.comac.cc/

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About Xizi Aviation&#13

With its facility in Zhejiang, China, established in 2010, Xizi Aviation is a tier-1 supplier of the C919 aircraft airframe structure, also providing high-good quality merchandise and solutions for Airbus, Boeing, COMAC, AVIC, Cessna, Bombardier, and other individuals. Xizi Aviation capabilities extend from CNC machining, composite structures forming, and sheet metal forming, to heat and surface remedy, component assembly, digital measurement, and NDT. The business is a essential company sector of Xizi UHC, which contains three subsidiaries: Zhejiang Xizi Aviation Sector Co., Ltd., Shenyang Xizi Aviation Industry Co., Ltd., and Zhejiang Xizi Aerospace Fasteners Co., Ltd. Study more about Xizi Aviation at http://en.xiziac.com/

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