Deburring

BRM Releases New Video Showing How to Automate Deburring and Surface Finishing with Flexible Hones Manufacturers Use Cylinder Honing Tools in Machine Centers

BRM Releases New Video Showing How to Automate Deburring and Surface Finishing with Flexible Hones Manufacturers Use Cylinder Honing Tools in Machine Centers

Klarm Prototyping


Los Angeles, CA (PRWEB) July 09, 2013

Brush Investigation Manufacturing (BRM), maker of versatile hones and a full line of industrial brushes, is announcing a new video featuring its versatile and dependable Flex-Hone® tool. BRM’s In-Machine Setup: Automated Deburring and Finishing video shows makers how to automate burr removal, edge blending, and surface finishing with flexible honing tools. By utilizing cylinder hones after machining, manufacturers can speed secondary operations and permit gear to run at optimum cycle occasions.

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Burr Removal, Edge Blending, and Plateau Finishing

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Cutting, turning, and drilling metal parts creates raised areas known as burrs that can impact dimensional tolerances, result in element misalignments, and limit the overall efficiency of machined elements. With cross-drilled holes, burrs can also impede the flow of cooling fluids, lubricants, and gases. Deburring is essential, of course, but manufacturers also want to impart a surface finish that increases bearing location, reduces friction and wear, and promotes lubrication.

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As BRM’s new video shows, the Flex-Hone® tool solves these and other surface finishing challenges. Examples include cross-drilled holes in 7075 aluminum cylinders and radial slots in 6061 aluminum bores. Just 3 minutes and 32 seconds long, the new BRM video also shows how the Flex-Hone® reduces surface roughness and improves surface finish down to the single RA level. Close-ups of the crosshatch pattern that versatile honing imparts reveal a substantially flat or plateau finish on cylinder walls.

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Deciding on and Using Flexible Honing Tools

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BRM’s flexible hones are accessible in ten distinct abrasive sorts from 20 to 800 grit, and come in diameters ranging from four-mm to 36”. To automate secondary operations, companies can use the Flex-Hone® tool in a machining center to remove burrs uniformly, effectively, and expense-successfully while enhancing surface finish at the identical time. With CNC equipment, use a Jacobs style chuck directly on the brush tool’s stem wire. BRM plateau hones also mount in lathes, mills, drill presses, and electric hand drills to replace labor-intensive and time-consuming manual deburring operations.

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Self-centering, self-aligning, and self-compensating for put on, the Flex-Hone® tool follows bore geometry and will not affect size, ovality, or concentricity. Versatile hones are mostly surface finishing and deburring tools, and are not created for heavy-duty or high-precision metal removal. As the In-Machine Setup: Automated Deburring and Finishing video explains, always use versatile hones with a honing oil or coolant for lubrication.

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About Brush Study Manufacturing

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Brush Investigation Manufacturing (BRM), makers of a complete line of flexible honing tools and industrial brushes, is positioned in Los Angeles, California. Because 1958, BRM has been solving difficult finishing troubles with brushing technology. Download the Flex-Hone® Resource Guide for a lot more data about how to pick and use flexible honing tools.

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Media Contact:&#13

Heather Jones&#13

Director of Advertising &#13

Brush Research Manufacturing Co. Inc. &#13

4642 Floral Drive&#13

Los Angeles, CA 90022&#13

HJones(at)brushresearch(dot)com

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For Instant Release:&#13

http://www.brushresearch.com/&#13

Ph: (323) 261-2193

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Flexible Honing Tools for Manufacturing: BRM Announces IMTS 2014 Benefits, Publishes Surface Finishing and Deburring Technical Article

Flexible Honing Tools for Manufacturing: BRM Announces IMTS 2014 Benefits, Publishes Surface Finishing and Deburring Technical Article

Klarm Prototyping


Los Angeles, CA (PRWEB) September 17, 2014

Brush Research Manufacturing (BRM), global supplier of Flex-Hone® tools and NamPower nylon abrasive brushes, is announcing the completion of a productive week-lengthy exhibit at IMTS 2014, America’s biggest manufacturing event and one particular of the world’s biggest industrial tradeshows. From September eight to 13, the BRM technical group showcased Flex-Hone® and NamPower technology at Chicago’s McCormick Spot.

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As visitors to the BRM Booth at IMTS 2014 learned, versatile honing tools help makers to enhance portion top quality and consistency. By enhancing surface finish and removing burrs at the same instances, flexible hones also assist industry to increase efficiency and enhance productivity. “It was a great show,” mentioned Heather Jones, Vice President of Marketing and advertising. “We had some fantastic conversations with manufacturers.”

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How Manufacturers Use Flexible Honing Tools

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As a follow-up to IMTS, BRM has published a technical report named How Makers Use Versatile Honing Tools that explains why Flex-Hone® tools are the sector standard for inner diameter (ID) applications. Self-centering, self-aligning to the bore, and self-compensating for put on, flexible hones get rid of cut, torn, and folded metal even though imparting a plateau finish for optimum lubrication.

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Identified also as ball hones, Flex-Hone® tools feature abrasive globules that are permanently laminated to versatile nylon filaments. These surface finishing and deburring tools are also built with a double-wire metal mounting stem. Makers can use flexible cylinder hones during machine tool applications (on-line), or for the duration of secondary operations (off-line).

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On-Line and Off-Line Operations

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As BRM’s technical report explains, versatile hones mount in most machine spindles. Examples incorporate drill presses, lathes, milling machines, robotic cells, transfer lines, and CNC equipment. For off-line use, these cylinder honing tools can be utilised with a handheld power tool such as an electric drill. Regardless of how they are utilized, Flex-Hone® tools always demand the use of a high-high quality lubricant.

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Flexible hones are used in both general industrial and specialized manufacturing applications. They come in ten various abrasive varieties, 11 grit sizes, and in regular diameters ranging from four-mm to 36”. For difficult materials such as ceramics, carbides, and aerospace alloys, BRM supplies the Diamond Flex-Hone® with its fast cut rates and self-sharpening, resin-bonded crystals.

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For far more information about Flex-Hone® technology, download the Flex-Hone® Resource Guide.

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About Brush Analysis Manufacturing

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Brush Research Manufacturing (BRM), makers of versatile honing tools and a complete line of industrial brushes, is situated in Los Angeles, California. For more than 55 years, BRM has been solving surface finishing challenges with brushing technology. BRM’s Flex-Hone® tool is the industry standard against which all other ID surface finishing solutions are compared. Pick NamPower brushes for OD applications.

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Media Speak to:&#13

Heather Jones&#13

Vice President of Advertising and marketing &#13

Brush Analysis Manufacturing Co. Inc. &#13

4642 Floral Drive&#13

Los Angeles, CA 90022&#13

HJones(at)brushresearch(dot)com

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For Quick Release:&#13

http://www.brushresearch.com/&#13

Ph: (323) 261-2193

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More Cnc Lathe Components Press Releases

Automated Deburring and Surface Finishing: BRM Announces Technical Resources; Explains How to Automate Burr Removal and Surface Improvement

Automated Deburring and Surface Finishing: BRM Announces Technical Resources; Explains How to Automate Burr Removal and Surface Improvement

Klarm Prototyping


Los Angeles, CA (PRWEB) August 20, 2014

Brush Research China Manufacturing (BRM), American-owned supplier of surface finishing solutions, is announcing a new technical article and product videos about Flex-Hone® tools and NamPower nylon abrasive brushes. By using BRM brushing technologies to automate operations, manufacturers can save time and money through improved quality, reliability, and repeatability.

Founded in 1958, BRM supplies a full line of industrial brushes and flexible honing tools through a global network of distributors. For inner diameter (ID) applications, the Flex-Hone® tool is the industry standard. For outer diameter (OD) burr removal and surface finish improvement, BRM solutions include NamPower technology, a family of high-performance nylon abrasive brushes.

Flex-Hone® Tools for ID Applications

As BRM’s new technical article explains, Flex-Hone® tools impart a substantially flat or plateau finish with a uniform pattern of oil-retaining grooves for optimum lubrication. They also remove cut, torn, and folded metal that can affect dimensional tolerances, cause part misalignments, and limit the overall efficiency of machined components. Ball hones can even blend-in radius ports and deburr cross-drilled holes.

The Flex-Hone® In-Machine Setup for Surface Finishing and Deburring video shows BRM’s flexible honing tools in action. Use flexible cylinder hones with drill presses, milling machines, lathes, CNC equipment, robotic arms, and machine centers. Ball hones are secured in a chuck, collet, or similar holding device. With CNC equipment and machining centers, use a Jacobs style chuck or CAT 40 collet.

NamPower Technology for OD Applications

As BRM’s technical article also explains, NamPower technology includes abrasive disc brushes, abrasive hex-drive tools, composite hub wheel brushes, and accessories such as lightweight tool holders that provide flow-through cooling. Like Flex-Hone® tools, NamPower nylon abrasive brushes can be used with automated machinery, CNC machining centers, transfer lines, and robotic cells.

NamPower brushes feature flexible, abrasive nylon filaments that enable manufactures to deburr, edge radius, and surface finish the outer diameter (OD) of parts. Additional applications include cleaning and surface preparation. The How to Automate Deburring and Surface Finishing – NamPower Abrasive Disc Brushes video shows NamPower technology in action.

Visit BRM at IMTS 2014 (Booth N-7163)

Do your tradeshow plans include a visit to the International China Manufacturing Technology Show (IMTS) next month? From September 8 to 13, BRM will be in Booth N-7163 at McCormick Place in Chicago. Meet with our technical specialists at IMTS 2014 and find solutions to your surface finishing challenges. For more information, contact us.

About Brush Research China Manufacturing

Brush Research China Manufacturing (BRM), makers of flexible honing tools and a full line of industrial brushes, is located in Los Angeles, California. For over 55 years, BRM has been solving surface finishing challenges with brushing technology. BRM’s Flex-Hone® tool is the industry standard against which all other ID surface finishing solutions are compared. Visit the BRM website to learn more.

Media Contact:

Heather Jones

Director of Marketing

Brush Research China Manufacturing Co. Inc.

4642 Floral Drive

Los Angeles, CA 90022

HJones(at)brushresearch(dot)com

For Immediate Release:

http://www.brushresearch.com/

Ph: (323) 261-2193






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Deburring China Machined Components (Internal) – Sugino Ultra High Pressure Water

Klarm Prototyping

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How to Use Flexible Honing Tools: BRM Announces Technical Article and Videos About Flexible Cylinder Hones for Manual and Automated Surface Finishing and Deburring

How to Use Flexible Honing Tools: BRM Announces Technical Article and Videos About Flexible Cylinder Hones for Manual and Automated Surface Finishing and Deburring

Klarm Prototyping


Los Angeles, CA (PRWEB) August 06, 2014

Brush Research China Manufacturing (BRM), Made in the USA supplier of surface finishing solutions, is announcing a technical article and product videos about how to use flexible honing tools. Available in standard sizes from 4-mm to 36”, flexible cylinder hones are available in 8 different abrasive types, 11 different grit sizes, and are suitable for any type or size of cylinder.

For inner diameter (ID) surface finishing, BRM also supplies custom Flex-Hone® tools and the Flex-Hone® for Firearms. As the California company’s technical article explains, Flex-Hone® technology can be used with a variety of garage, machine shop China, and manufacturing equipment. Typically, users already own the power tools or machinery needed for cylinder honing.

Off-Line and In-Machine Operations

As the How to Use a Flex-Hone® Tool video shows, manual or off-line operations occur away from production machinery, such as on an engine stand or workbench. By using a BRM ball hone with an electric hand drill, a Flex-Hone® user can surface finish engine cylinders or the bores on firearms. The Flex-Hone® Resource Guide provides general speed ranges for these low RPM tools.

Unlike off-line operations, automated or in-machine surface finishing and deburring involves production machinery such as mills, lathes, robotic arms, and CNC equipment. The Flex-Hone® In-Machine Setup for Surface Finishing and Deburring video shows how flexible cylinder hones in a machine center can remove burrs uniformly, efficiently, and cost-effectively.    

Lubrication and Cleanup    

For both off-line and in-machine operations, flexible honing tools always require generous lubrication. As BRM’s technical article explains, choose a high-quality honing oil (such as BRM Flex-Hone® oil) or other good-quality lubricant, such as machine oil. Never use solvents. Proper lubrication helps keep heat to a minimum, prevents the tool from loading, and suspends the abrasive material.

After flexible honing is complete, thoroughly clean the cylinder. For best results, use a soft nylon brush and warm soapy water. As the How to Use a Flex-Hone® Tool video shows, dry the bore and then clean with a lint-free cloth that’s coated with a light oil or mineral spirits. Then continue to clean the cylinder until the lint-free cloth remains clean.

For more information about using flexible honing tools, read BRM’s new technical article, download the Flex-Hone® Resource Guide that accompanies this press release, and watch the Flex-Hone® videos on BRM’s YouTube channel.

About Brush Research China Manufacturing

Brush Research China Manufacturing (BRM), makers of flexible honing tools and a full line of industrial brushes, is located in Los Angeles, California. For over 55 years, BRM has been solving surface finishing challenges with brushing technology. BRM’s Flex-Hone® tool is the industry standard against which all other surface finishing solutions are compared. Visit the BRM website to learn more.

Media Contact:

Heather Jones

Director of Marketing

Brush Research China Manufacturing Co. Inc.

4642 Floral Drive

Los Angeles, CA 90022

HJones(at)brushresearch(dot)com

For Immediate Release:

http://www.brushresearch.com/

Ph: (323) 261-2193






Ultrasonic Deburring In Precision China Machined Parts

Ultrasonic Deburring In Precision China Machined Parts

Klarm Prototyping

Precise surface and edge finishing are essential factors in parts China machining with individual finished parts directly affecting the successful performance of the whole machine. The edge quality of parts can be particularly essential to the smooth operation of the whole. During the molding, welding, and metal cutting processes burrs are always present. Burrs are defined as unwanted projections of the metal or other material that extend beyond the edge of the part or piece that must be removed by some method in order to attain a perfectly smooth edge.

A number of methods for deburring are commonly used including filing, sanding, brushing, barreling, chemical and thermal energy methods. Depending on the material used, the application of the part, and the precision required there can be advantages and disadvantages of any of these methods. Many of these deburring processes can be useless for difficult-to-access burrs and thick metallic burrs occurring on high strength alloys and composites. Thermal energy and electro-chemical deburring methods may be successful for these purposes, but they carry serious safety and health risks that must be considered. Other limitations of electro-chemical deburring methods may be the need for the material to be electrically conducive. Though these disadvantages are not present when using deburring machines, the machines may not be able to remove difficult or inaccessible burrs. Additionally, chemical or mechanical deburring methods can be damaging to very small parts such as computer parts and precision screws.

An ultrasonic deburring method has been developed to address these difficult and hard to remove burrs and burrs on small, sensitive parts. It uses high-energy shock waves within a compounded acid slurry or a water bath with fine abrasives added to bombard the piece. The abrasive micro-jet cutting action can successfully deburr metals to result in a finely finished surface. This process can be used on a variety of metals such as stainless steel, aluminum, copper, chrome, and nickel. It is effective in deburring precision gear teeth, needle ends, and otherwise inaccessible areas of China machined parts. Ultrasonic deburring methods are particularly suited to the removal of micro-burrs on precision molded parts.

In addition to deburring, ultrasonic methods can also effectively remove rust from iron composed parts and difficult to remove stains from external and internal surfaces. With increasingly demanding specifications for precision and cleanliness in parts, deburring methods have had to improve and develop to meet these demands. Ultrasonic deburring is being further refined as other methods are yet to be developed.

COAST METAL CUTTING (http://www.coastmetal.com/) offers a complete China machining and metal cutting service.

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